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使用手工工具的简单模具制作(全国机械行业高等职业教育“十二五”规划教材 高等职业教育教学改革精...
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本书是根据国家职业标准和职业资格技能鉴定的要求,以实际工程应用为目的,并结合高等职业教育教学改革需要编写的,旨在传播模具手工实做的基本知识,培养模具钳工所必需的划线、錾削、锯削、锉削、钻孔、铰孔、攻螺纹、刮削、研磨和抛光等基本操作技能技巧。 本书共有7个学习模块,主要包括手工模具制作常用设备与测量器具、模具零件的划线、模具零件的錾削、锯削与锉削、模具零件孔的加工、模具零件的攻螺纹与套螺纹、模具刮削、研磨和抛...
本书是根据国家职业标准和职业资格技能鉴定的要求,以实际工程应用为目的,并结合高等职业教育教学改革需要编写的,旨在传播模具手工实做的基本知识,培养模具钳工所必需的划线、錾削、锯削、锉削、钻孔、铰孔、攻螺纹、刮削、研磨和抛光等基本操作技能技巧。 本书共有7个学习模块,主要包括手工模具制作常用设备与测量器具、模具零件的划线、模具零件的錾削、锯削与锉削、模具零件孔的加工、模具零件的攻螺纹与套螺纹、模具刮削、研磨和抛光和手工制作简单模具。书中配有插图和数据表格,形象生动,方便学生查阅与自学。 本书可作为高等职业教育模具设计与制造及相近专业教学用书,也可作为相关行业工程技术人员的培训教材,以及各级技术工人、技师等岗位培训、技能鉴定使用。 本书配有电子课件,凡使用本书作教材的教师可登录机械工业出版社教材服务网(http://www.cmpedu.com下载,或发送电子邮件至cmpgaozhi@sina.com索取。咨询电话:01088379375。
前言 学习模块1 手工模具制作常用设备与测量器具 1.1 常用设备的使用 1.1.1 钳工工作台 1.1.2 台虎钳 1.1.3 砂轮机 1.1.4 钻床及附件 1.2 常用测量器具的使用 1.2.1 游标量具 1.2.2 测微量具 1.2.3 表类量具 1.2.4 其他量具 [学习要点] [思考与练习] 学习模块2 模具零件的划线 2.1 划线概述 2.2 划线工具 2.2.1 基准工具 2.2.2 绘划工具 2.2.3 夹持工具 2.3 划线前的准备与划线基准 2.4 常用线条的基本划法 [学习要点] [思考与练习] 学习模块3 模具零件的錾削、锯削与锉削 3.1 錾削 3.1.1 錾削工具及其使用方法 3.1.2 錾削方法 3.1.3 錾削常见缺陷分析和安全注意事项 3.2 锯削 3.2.1 锯削工具及其使用方法 3.2.2 常见工件的锯削方法 3.2.3 锯削常见缺陷分析和安全注意事项 3.3 锉削 3.3.1 锉削工具及其使用方法 3.3.2 锉削方法 3.3.3 锉削常见缺陷分析和安全注意事项 [学习要点] [思考与练习] 学习模块4 模具零件孔的加工 4.1 钻孔 4.1.1 钻孔工具 4.1.2 钻头的刃磨 4.1.3 钻孔时的冷却与润滑 4.1.4 工件与钻头的装夹 4.1.5 钻孔方法 4.1.6 钻孔常见缺陷分析及安全注意事项 4.2 扩孔 4.2.1 麻花钻扩孔 4.2.2 扩孔钻扩孔 4.3 锪孔 4.3.1 锪孔钻的种类和特点 4.3.2 锪孔要点 4.4 铰孔 4.4.1 铰刀的种类和特点 4.4.2 铰孔方法 4.4.3 铰削余量和切削液 4.4.4 铰刀的装夹 4.4.5 铰刀的修磨 4.4.6 铰孔常见缺陷分析及安全注意事项 [学习要点] [思考与练习] 学习模块5 模具零件的攻螺纹与套螺纹 5.1 螺纹基本知识 5.1.1 螺纹的种类和特点与用途 5.1.2 螺纹的基本要素 5.2 攻螺纹 5.2.1 攻螺纹用的工具 5.2.2 攻螺纹的方法 5.2.3 攻螺纹常见缺陷分析与预防办法 5.3 套螺纹 5.3.1 套螺纹工具 5.3.2 套螺纹的方法 5.3.3 套螺纹常见缺陷分析与预防办法 [学习要点] [思考与练习] 学习模块6 模具刮削、研磨和抛光 6.1 刮削 6.1.1 刮削概述 6.1.2 刮削工具 6.1.3 刮削方法与步骤 6.1.4 刮刀的刃磨 6.1.5 刮削常见缺陷分析与预防 6.2 研磨 6.2.1 研磨基本知识 6.2.2 研磨工具 6.2.3 研磨剂 6.2.4 研磨方法 6.2.5 研磨缺陷及分析 6.3 抛光 6.3.1 抛光概述 6.3.2 抛光工具 6.3.3 其他常见抛光加工 6.4 去毛刺 6.4.1 专用去毛刺工具 6.4.2 利用手电钻或钻床去毛刺 [学习要点] [思考与练习] 学习模块7 手工制作简单模具 7.1 安全文明生产知识 7.2 模具加工 7.2.1 模具的基本组成 7.2.2 模具零件工艺分析的主要内容 7.2.3 简单落料冲裁模具手工制作实例 7.3 模具装配 7.3.1 模架的装配工艺 7.3.2 模具工作部分的装配工艺 7.3.3 模具装配配制的一般方法 7.4 模具安装调试 7.4.1 冲裁模调试的常见问题及调整方法 7.4.2 凸、凹模间隙确定 [学习要点] [思考与练习] 参考文献
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